Monitoring matters for cutting process of IS-025 Stable Precision Manufacturing Machine Tool

2025-12-12 16:55:23

Monitoring of cutting sound: During the cutting process, close attention should be paid to changes in cutting sound. Under normal circumstances, the cutting sound is stable, continuous, and light, indicating that the IS-025 Stable Precision Manufacturing Machine Tool is moving smoothly and the cutting state between the tool and the workpiece is good.

However, once abnormal cutting sounds occur, such as the impact sound between the tool and the workpiece, they may be caused by hard spots on the surface of the workpiece, tool wear, or tool clamping. At this point, the cutting amount and cutting conditions should be adjusted in a timely manner. If the adjustment effect is not significant, the CNC Ultra precision machine tool should be paused to check the condition of the cutting tools and workpieces.

Stability of cutting process: The stability of cutting process is crucial for ensuring machining quality and efficiency. Monitor the cutting process to ensure that parameters such as cutting speed, feed rate, and cutting depth are within reasonable ranges, avoiding excessive vibration or chatter. Once the cutting process is found to be unstable, the cutting parameters should be adjusted immediately to ensure the stability of the cutting process.

Monitoring tool wear: The wear condition of the tool directly affects the stability and machining quality of the cutting process. Therefore, it is necessary to regularly check the wear of the cutting tools, including the wear degree of the front and rear cutting surfaces as well as the cutting edge. Once severe tool wear is detected, it should be replaced promptly to avoid adverse effects on machining quality and Ultra Precision machine tool performance.

Monitoring of machining quality: Machining quality is one of the core contents of Ultra precision machine tool cutting process monitoring. During the cutting process, the machining quality of the workpiece should be regularly checked, including dimensional accuracy, surface roughness, and shape accuracy. If it is found that the processing quality does not meet the requirements, the cutting parameters, cutting tools, or workpieces should be adjusted in a timely manner to ensure the stability and reliability of the processing quality.

In short, the monitoring of the cutting process of Stable Precision Manufacturing Machine Tool should be comprehensive, meticulous, and timely to ensure the stability of the cutting process, the durability of the cutting tools, and the reliability of the machining quality. This helps to improve the service life of IS-025 Stable Precision Manufacturing Machine Tool, reduce production costs, and enhance processing efficiency.